The operation tutorial of the ultrasonic cleaner and the comparison of the cleaning effect

In the field of industrial production, efficient and thorough cleaning is essential to protect product quality and extend the service life of equipment. Industrial ultrasonic cleaners have become the equipment of choice for many companies due to their excellent cleaning performance. The following will work from the principle, the use of tutorials and application scenarios in three areas, to take you in-depth understanding of the Acme s industrial ultrasonic cleaner.
First, the principle of work 
industrial ultrasonic cleaner based on the core principle of ultrasonic cavitation effect, accelerating effect and the role of direct flow. When ultrasonic waves through the cleaning fluid, will produce tens of thousands of tiny bubbles in the liquid, these bubbles in the role of ultrasound rapid growth and closure, the formation of “cavitation phenomenon”. Bubble closure will produce instantaneous high pressure and high temperature, the formation of a huge impact, as countless tiny “explosion”, able to break and strip the dirt, grease, rust and other impurities attached to the surface of the workpiece.
At the same time, ultrasonic waves spread in the liquid will make the liquid molecules produce high-frequency vibration, the formation of the acceleration effect. This accelerating effect prompts the solvent molecules in the cleaning fluid rapid movement, enhancing the cleaning fluid on the dissolution of dirt and dispersion capacity, so that dirt is easier to detach from the surface of the workpiece. In addition, ultrasonic waves in the liquid will also form a direct flow to promote the cleaning fluid in the tank circulation flow, so that the cleaning fluid can fully contact all parts of the workpiece to ensure uniformity and thoroughness of cleaning.
Ultrasonic frequency selection will also affect the cleaning effect. In general, high-frequency ultrasound is suitable for cleaning precision parts, because it produces smaller cavitation bubbles, the impact is more moderate, will not damage the surface of the parts; low-frequency ultrasound is more suitable for removing stubborn dirt and larger size parts of the cleaning, and its cavitation effect is strong, cleaning efficiency is higher.
Second, the use of tutorials 
(a) Preparation for use 
Equipment Inspection: Before using the industrial ultrasonic cleaner, we should carefully check the equipment power lines are intact, there is no damage or aging phenomenon; check the cleaning tank whether there are cracks, leaks and other issues; confirm that the ultrasonic generator, the heating device and other components are operating normally.
Cleaning fluid selection: according to the material of the workpiece to be cleaned and the type of dirt, select the appropriate cleaning fluid. For example, for the metal workpiece on the grease dirt, you can choose alkaline cleaning fluid; for optical glass and other precision parts, should be selected neutral or special optical cleaning fluid. At the same time, in strict accordance with the instructions for the use of cleaning fluid, control the concentration and ratio of cleaning fluid.
Workpiece pretreatment: the workpiece to be cleaned for simple pretreatment to remove the surface of the larger impurities and contaminants, to avoid these impurities affect the cleaning effect, while preventing the blockage of the cleaning tank drain.
(B) the operating steps 
Add cleaning fluid: Selected cleaning fluid slowly poured into the cleaning tank, the liquid level should be controlled in the specified range, generally not more than 80% of the volume of the cleaning tank to prevent the cleaning fluid in the ultrasonic vibration overflow.
Placement of workpieces: Place the pre-treated workpieces smoothly in the cleaning basket or cleaning rack to ensure that there is enough clearance between the workpieces to avoid mutual collision and overlap, to ensure that each workpiece can be fully exposed to the cleaning fluid, to obtain good cleaning results.
Setting parameters: according to the workpiece material, size and degree of dirt, set the appropriate ultrasonic power, cleaning time and temperature. Generally speaking, the higher the power and temperature, the better the cleaning effect, but too high power and temperature may cause damage to the workpiece, so it needs to be adjusted according to the actual situation. For example, for the cleaning of ordinary metal parts, the power can be set to 50% - 70%, the cleaning time 10 - 20 minutes, the temperature 40 - 60 ℃.
Start the equipment: After confirming that the parameters are set correctly, press the start button and the equipment starts to run. During the cleaning process, you can observe the cleaning situation through the observation window, if there is any abnormality, you should stop the machine in time to check.
Post-cleaning treatment: After the cleaning is completed, turn off the power supply of the equipment first, and then remove the workpiece from the cleaning tank. Rinse the workpiece with water to remove the residual cleaning solution on the surface, and then dry it according to the need, such as using a hair dryer to blow dry, dry it naturally or put it into the drying box to dry.
(iii) Maintenance after use 
Cleaning Tank Cleaning: Pour off the cleaning solution in the cleaning tank, rinse the cleaning tank with water to remove residual dirt and impurities. For stubborn stains, you can use a soft cloth or sponge with neutral detergent to wipe, but avoid using hard tools to scratch the cleaning tank wall.
Equipment Inspection and Maintenance: Regularly check the various parts of the equipment, such as ultrasonic transducer, heating tube, filter, etc., to ensure its normal operation. If there are damaged or aging parts, they should be replaced in time. At the same time, keep the surface of the equipment clean to prevent dust and debris from entering the interior of the equipment and affecting its performance.

look look look 
The following is a comparison of the cleaning results of the acme T-30A industrial cleaner
Model:T-30A
Volume:108L
Ultrasonic Power:0-1500W
Heating Power (w):3000
Tank Size(mm):600*450*400
Ultrasonic Frequency:28KHz/40KHz

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