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Latest company new about How to Prevent Wrench Deformation During Ultrasonic Cleaning?
2025/08/29

How to Prevent Wrench Deformation During Ultrasonic Cleaning?

To avoid wrench deformation caused by physical or chemical effects during ultrasonic cleaning, comprehensive control is required across equipment parameters, cleaning fluid selection, operational specifications, and post-treatment. Here are specific measures with principle explanations: Controlling Ultrasonic Frequency and PowerPrinciple: Ultrasonic waves generate micro-bubbles through cavitation, which collapse to produce impact forces for surface cleaning. Excessive power or improper frequency may cause uneven local stress on the wrench surface, leading to deformation (especially for thin-walled or precision components).Measures: Reduce Power: Adjust power based on wrench material and size to avoid excessive energy input. For example, aluminum wrenches require lower power than steel ones. Select Appropriate Frequency: High frequencies (above 80kHz) suit precision parts, while low frequencies (20-40kHz) offer strong cleaning but high impact—choose based on wrench structure. Pulse Mode: Use intermittent pulse cleaning to reduce material fatigue from continuous impact. Optimizing Cleaning Fluid SelectionPrinciple: Chemical properties (e.g., pH, corrosiveness) of cleaning fluids may corrode the wrench surface, causing local weakening or deformation. Meanwhile, fluid viscosity affects cavitation, requiring a balance between cleaning power and material safety.Measures: Neutral Cleaners: Prioritize fluids with pH near 7 to avoid acid-base corrosion (e.g., stainless steel wrenches should avoid chloride-rich cleaners). Low Surface Tension Solvents: Add small amounts of alcohol or specialized additives to enhance cavitation efficiency and reduce mechanical impact. Regular Fluid Replacement: Prevent dirt accumulation from reducing cleaning effectiveness and avoid surface wear from repeated cleaning. Controlling Cleaning Temperature and TimePrinciple: High temperatures may accelerate metal thermal expansion or fluid chemical reactions, causing dimensional changes. Prolonged cleaning increases material fatigue risk.Measures: Temperature Limits: Set upper temperature bounds based on material (e.g., aluminum alloys ≤60°C, steel wrenches up to 70-80°C). Shorten Duration: Typically 5-15 minutes to avoid over-cleaning. For stubborn stains, use staged cleaning or combine with manual brushing. Securing and Supporting WrenchesPrinciple: Free-floating or colliding wrenches during cleaning may suffer scratches or local deformation from vibration.Measures: Use Specialized Racks: Fix wrenches in corrosion-resistant plastic or silicone racks to reduce vibration transfer. Separate Placement: Avoid overlapping or tight stacking to ensure independent suspension and minimize collision risks. Lightweight Material Buffering: Wrap wrenches in foam plastic to cushion vibration without blocking fluid flow. Pre-treatment and Post-treatmentPre-treatment: Remove Large Particles: Use brushes or compressed air to clear 泥沙 and metal shavings to prevent surface scratches. Categorized Cleaning: Separate by material (steel, aluminum, plastic) or size to avoid cross-material interference.Post-treatment: Immediate Drying: Use compressed air or low-power hot air to dry wrenches quickly and prevent rust (especially for carbon steel). Deformation Inspection: Check dimensions and shape with calipers or visual inspection post-cleaning. Equipment Maintenance and CalibrationPrinciple: Degraded ultrasonic cleaner performance (e.g., transducer aging, frequency drift) may cause uneven cleaning and increased deformation risk.Measures: Regular Calibration: Verify output frequency and power match set values. Clean Transducers: Prevent scale or stains from covering transducers and reducing energy transfer efficiency. Replace Aging Parts: Repair or replace transducers/generators promptly if cleaning effectiveness drops or abnormal noise occurs. Material-Specific Handling Aluminum Alloy Wrenches: Avoid chlorine/fluoride-containing cleaners to prevent stress corrosion cracking; dry immediately and apply anti-rust oil. Plastic Wrenches: Control temperature below plastic softening point (e.g., nylon ≤80°C) to prevent thermal deformation. Coated Wrenches: Use neutral fluids to avoid damaging coatings and exposing base materials to corrosion. By implementing these measures, the risk of wrench deformation during ultrasonic cleaning can be effectively reduced while ensuring cleaning efficacy. Practical operations require flexible parameter adjustments based on specific material, structure, and contamination levels, with experimental validation for optimal cleaning protocols. Acme Technology Co., Ltd.—10 Years of Focus on Ultrasonic CleaningAs an integrated high-tech enterprise specializing in design, R&D, production, and sales, Acme Technology boasts leading ultrasonic cleaning technology with products sold in over 100 countries and regions. Our product portfolio includes single-tank, multi-tank, semi-automatic, and fully automatic ultrasonic cleaners, as well as ultrasonic vibrators and panels. Widely applied in mechanical hardware, semiconductors, instrumentation, biomedicine, hospital laboratories, and optoelectronics industries, we provide comprehensive one-stop customization services. Leveraging professional technical advantages, rich industry experience, advanced quality management systems, and strong independent manufacturing capabilities, Acme Technology helps clients significantly reduce development costs and risks—your ideal partner for ultrasonic cleaning equipment.
Latest company new about Acme (Shenzhen) Technology Co., Ltd Introduction to Factory and Certification
2025/05/11

Acme (Shenzhen) Technology Co., Ltd Introduction to Factory and Certification

Ltd. is a high-tech enterprise focusing on the research, development, production and sales of ultrasonic cleaning machines, with 10 years of experience in the industry, is a collection of industry and trade in one of the modern manufacturing enterprises. Headquartered in Shenzhen, the production base is located in Jiangmen, the factory covers an area of 6500 square meters, equipped with advanced production equipment and strict quality management system, is committed to providing customers around the world with efficient and reliable cleaning solutions.   Professional R&D, Excellent QualitySince its establishment, Acme has always insisted on independent innovation, and has strong self-research capabilities in the field of ultrasonic cleaning machines. The company's products cover two series of small ultrasonic cleaners and industrial ultrasonic cleaners, which are widely used in electronics, medical, hardware, jewelry, laboratory and other industries. With excellent cleaning effect, stable performance and durable quality, Acme's products are well received in domestic and international markets, and are exported to Europe, America, Southeast Asia and other countries and regions.   Industrial Cleaning SolutionsIn the industrial field, AKMI's ultrasonic cleaning machines can meet the high standard cleaning needs of different industries with the core advantages of high efficiency, energy saving and intelligence. Whether it's degreasing and decontaminating precision parts or deep cleaning large instruments, our equipment can provide customized solutions to help customers improve production efficiency and reduce operating costs.   Household cleaning, convenient and efficientFor home users, Acme has launched a variety of household ultrasonic cleaners, suitable for glasses, jewelry, watches, dental appliances and other daily necessities of deep cleaning. Compact and portable design, intelligent operation, so that users can easily enjoy the convenience and efficiency of ultrasonic cleaning technology.   Strength of the factory, trustworthy   Acme Jiangmen production base is equipped with modern production lines and strict quality inspection system to ensure that each ultrasonic cleaning machine meets international standards. We insist on controlling the whole process from R&D to production to provide customers with cost-effective products and considerate after-sales service.   In the future, Acme will continue to plough into the field of ultrasonic cleaning, drive the development by innovation, provide global customers with smarter and more environmentally friendly cleaning equipment, and help the industry upgrade!   Acme Shenzhen Technology Co., Ltd--Cleaning technology, clean enjoy the future!
Latest company new about ​​Source of Purity: The Silent Dedication of Laboratory Ultrasonic Cleaners in Scientific Research​
2025/04/30

​​Source of Purity: The Silent Dedication of Laboratory Ultrasonic Cleaners in Scientific Research​

In the delicate operations of scientific research and industrial applications, cleanliness often determines the precision of experimental results or the quality of products. Laboratory ultrasonic cleaners, with their efficient and thorough cleaning capabilities, act as a silent guardian—a "source of purity"—providing a dust- and impurity-free starting point for precision components and laboratory equipment. Their presence transforms cleanliness from a challenge into a reliable guarantee. ​​How It Works: The Power of Cavitation​​ Laboratory ultrasonic cleaners primarily rely on the ​​cavitation effect​​ generated by ultrasonic waves in liquid. When ultrasonic waves pass through the cleaning solution, they create tens of thousands of microscopic bubbles. These bubbles rapidly expand during the negative pressure phase of the ultrasonic cycle and violently collapse during the positive pressure phase. The intense implosive force generated during bubble collapse efficiently breaks down and dislodges contaminants such as dirt, grease, and residues from the surfaces of objects, achieving deep cleaning. ​​Core Components and Functionality​​ A typical ultrasonic cleaner consists of three main components: ​​Ultrasonic Generator​​: The core unit that converts electrical energy into ultrasonic energy. ​​Cleaning Tank​​: Filled with cleaning solution, it holds the items to be cleaned. ​​Control System​​: Allows users to adjust parameters such as cleaning time, temperature, and ultrasonic power to meet diverse cleaning requirements. ​​Applications Across Industries​​ Ultrasonic cleaners are widely used in fields such as: ​​Electronics​​: Removing solder paste residues and metal particles from circuit boards. ​​Optics​​: Cleaning precision lenses and optical components. ​​Mechanical Engineering​​: Eliminating cutting fluids and polishing compounds from machine parts. ​​Biomedical Research​​: Sterilizing lab tools and preparing cell culture equipment. ​​Evolution and Innovation​​ With technological advancements, laboratory ultrasonic cleaners continue to evolve. Modern devices now feature ​​automated operation​​ and IoT-enabled remote monitoring and data logging, significantly enhancing user convenience. Additionally, eco-friendly designs incorporate efficient filtration systems and biodegradable cleaning solutions to minimize environmental impact. ​​Conclusion: A Silent Partner in Progress​​ As a "source of purity," laboratory ultrasonic cleaners empower scientific and industrial endeavors with their unmatched cleaning performance and versatility. Every technological upgrade elevates cleanliness standards, and these machines remain silent yet indispensable contributors to this revolution. As they advance further, we can anticipate even greater precision in research and manufacturing, ensuring that laboratory outcomes are more reliable than ever. Ultrasonic cleaners will continue to play a vital role on the stage of science, quietly supporting humanity’s quest for discovery and excellence.https://mao.ecer.com/test/ultrasonic-cleaningmachine.com/videos-53200220-professional-ultrasonic-cleaner-3l-120w-commercial-ultrasonic-jewelry-cleaner-with-encoded-timer-hea.html
Latest company new about Why you should clean your car engine injectors regularly?
2024/03/12

Why you should clean your car engine injectors regularly?

Fuel injector nozzle is one of the important parts of the EFI engine, its working condition directly affects the performance of the engine. However, many car owners do not pay attention to the engine nozzle cleaning, or that the engine nozzle to a very long time before the need to clean, but do not know that the nozzle slightly clogged will seriously affect the performance of the car.   1.The principle of electric injection automobile injector nozzle Fuel injector is actually a precision solenoid valve. When the solenoid coil is energized, generating suction, the needle valve is sucked up, open the spray hole, the fuel through the needle valve head of the axial needle and the ring gap between the spray hole high-speed spray, the formation of fog, conducive to full combustion.   2.The reasons why the injector nozzle is easily clogged Injector nozzle clogging has a variety of reasons. 2.1. The engine combustion carbon deposits in the injector nozzle or impurities in the fuel to block the injector nozzle access. 2..2 After the car has traveled a certain number of miles, certain deposits are also formed in the fuel system. 2.3. Gasoline itself contains gums, impurities or dust and impurities brought in the storage and transportation process will also form sludge-like deposits in the gasoline tank, fuel inlet piping and other parts. 2.4. Add too much oil, from the piston ring to the cylinder, attached to the injector nozzle, after high temperature combustion to form carbon deposits. 2.5. The unstable components of gasoline will also be at a certain temperature under the chemical reaction, the formation of gum and resin-like viscous material, these substances in the injector nozzle, intake valve and other parts of the combustion, will become hard carbon.   3.The harm of fuel injector clogging EFI car fuel system deposits have a great deal of harm, it will affect the electronic fuel injection system of high precision parts of the work performance. Such as will lead to a decline in engine power; will also be formed in the intake valve in the formation of carbon resulting in its closure is not strict, resulting in unstable engine idle; fuel consumption increases, emissions exceeded the standard; at the same time will be in the top of the cylinder head of the piston to form a carbon deposit. Due to the high heat capacity and poor thermal conductivity of carbon, it is easy to cause the engine's vibration; shorten the life of the three-way catalytic converter. Therefore, the injector nozzle work well or badly, the power of each engine plays a decisive role. Therefore, it is necessary to clean the injector nozzle on a regular basis.   4.Then to clean the engine injector nozzle When the injector nozzle clogging, oil injection is not smooth, or the injector gap has carbon and adhesive material, up to the design of the amount of oil injection or atomization effect, only need to clean. Injector nozzles have a slight clogging, sometimes there will be such a phenomenon: a gear start, the car some shaking, and so on into the high gear acceleration, such a phenomenon disappeared; if the car's various sensors work normally, the throttle body has been cleaned, the circuit is also normal, it is likely to be injector nozzles have a slight clogging. However, when accelerating in high gear, it is possible that the slight gel was sprayed away (dissolved), and the car's performance was restored. In general, there is no need to clean the injector in such a case of slight clogging. Because the slight gunk can be dissolved, it is not unreasonable to say that the vehicle should be run on the highway. If the above signs, it is recommended that car enthusiasts go to the workshop in a timely manner with computer testing to confirm that the fuel system is cleaned in a timely manner to avoid anchoring.   5.How to clean the injector 5.1. Adopt "playing bottle" way to clean. This method is simple and easy to use, only need to be suitable cleaning agent card into the special equipment, according to the provisions of the connecting pipe into the intake tract and oil intake pipe, let the engine run for 20 minutes. Cleaning process because to wash off the cylinder carbon, in terms of environmental protection, exhaust emissions will certainly temporarily exceed the standard. 5.2. Cleaning with a non-disassembly cleaning machine. The principle of cleaning without dismantling the cleaner is to use the engine originally system of pressure and circulation network, with cleaning agent instead of oil combustion on the cylinder carbon cleaning, and then through the emission system discharge. The advantages of the no-disassembly cleaning is convenient and fast, and the cleaning effect of the injector is obvious; can eliminate engine powerlessness, poor acceleration, improve automotive power and driving performance. The disadvantage of the above method is that the first section of the intake tract can not be cleaned. 5.3 Free cleaning method. It should be noted that the current market cleaning agent varieties, and different specifications. Poor quality cleaning agent due to different calorific value, in the cleaning process, easy to damage the intake and exhaust valves, pistons, cylinder walls; injector nozzles and seals, three-way catalysts cause some damage. 5.4 Do-it-yourself enthusiasts can buy a good quality carburetor cleaner can, two wires, find a helper. With the wire were connected to the positive and negative battery, the other end were connected to the two poles in the fuel injector plug, wrapped some insulation tape to isolate, pay attention to never short-circuit. Then the carburetor cleaner nozzle wrapped some raw tape, top in the injector inlet, as tight as possible. In the pulsed power on and off at the same time, the jet cleaner.     At present, it is common to use ultrasonic cleaning machine for cleaning, need to
Latest company new about Ultrasonic cleaning machine common faults and maintenance methods
2024/03/05

Ultrasonic cleaning machine common faults and maintenance methods

Ultrasonic cleaning machine is a kind of equipment that utilizes the cavitation effect of ultrasonic waves in liquid to clean the workpiece, which is widely used in laboratory, medical, industrial and household fields. However, with the increase of the use of time, ultrasonic cleaning machine may appear a variety of faults. In this article, we will introduce some of the common failures of ultrasonic cleaning machine and its repair methods to help users better maintain and use the equipment.   Ultrasonic cleaning machine common failure 1. poor cleaning effect Poor cleaning effect is a common problem of ultrasonic cleaning machine, may be caused by the following reasons: -Insufficient ultrasonic power: ultrasonic transducer or drive circuit failure. -Cleaning fluid problem: improper selection of cleaning fluid or use too long. -Improper placement of the workpiece: the workpiece in the cleaning tank location is unreasonable, affecting the ultrasonic wave propagation. 2. can not start Ultrasonic cleaner can not start is usually caused by electrical faults, common causes include: -Power failure: power cord damage or poor contact with the plug. -Blown fuse: overload or current shock caused by blown fuse. -Switch failure: damaged start switch or poor contact. 3. Excessive noise Under normal circumstances, the ultrasonic cleaner will produce a certain amount of noise, but if the noise increases abnormally, it may be caused by the following reasons: -Loose transducer: the ultrasonic transducer is loose from the bottom of the cleaning tank. -Equipment aging: wear and tear or aging of the internal parts of the equipment due to prolonged use. -Collision of objects in the cleaning tank: workpieces or other objects collide with the cleaning tank during the cleaning process. 4. Water leakage in the cleaning tank Cleaning tank leakage will affect the cleaning effect and may damage the electrical parts of the equipment, common causes include: -Cracked welds in the cleaning tank: Long-term use or collision causes cracks in the welds. -Deteriorated seals: seals or gaskets have deteriorated and failed. Repair Methods 1. Check and replace the transducer If the cleaning effect is not good or the noise is too loud, first of all, you should check whether the ultrasonic transducer is working properly. You can use a multimeter to measure the resistance value of the transducer, if it is significantly deviated from the normal value, you need to replace the transducer. 2. Replacement of cleaning fluid Select the appropriate cleaning fluid and replace it regularly to ensure the cleaning effect. Different cleaning objects require different cleaning fluid, before use should be based on the material of the workpiece and the type of dirt to choose the appropriate cleaning fluid. 3. Check the power supply and switch If the ultrasonic cleaner can not start, first check the power cord and plug is intact, if necessary, replace the damaged power cord. Secondly, check whether the fuse inside the equipment is blown, if blown, replace the fuse. Finally, check the contact of the start switch and replace the switch if necessary. 4. Fix the transducer If the noise is too loud, you can check whether the ultrasonic transducer is loose. Usually, the transducer is fixed to the bottom of the cleaning tank by screws, if found loose, retighten the screws to ensure that the transducer is firmly connected. 5. Repair or replace the tank If the tank is leaking, first check the leakage area. For the case of cracked welds, you can use special welding equipment to repair. For deteriorated seals, replace with new seals or gaskets. Preventive maintenance In order to extend the service life of the ultrasonic cleaner, users should carry out regular preventive maintenance: - Regularly check the electrical parts: including power cords, plugs, switches and fuses to ensure that they are in good condition. - Regular replacement of cleaning fluid: according to the frequency of use and cleaning objects, regularly replace the cleaning fluid to maintain the cleaning effect. - Clean the equipment: after the cleaning is completed, clean the inside and outside of the equipment in time to avoid residues affecting the normal work of the equipment. - Avoid overloaded use: in accordance with the requirements of the equipment manual, avoid prolonged continuous work to prevent overload damage to the equipment. Through the above methods, users can effectively solve the common faults of ultrasonic cleaning machine, and extend the service life of the equipment, improve the cleaning effect. If you encounter problems that can not be solved by yourself, it is recommended to contact a professional maintenance personnel for overhaul.
Latest company new about Acme was honored as
2024/01/08

Acme was honored as "Caring Company".

Recently, Acme (Shenzhen) Technology Co., Ltd. has been awarded the title of "Caring Enterprise", due to the donation of funds for the construction of a hope elementary school. Acme has been adhering to the principle of "creating beauty, serving the society; respecting people, respecting work, innovation, and doing!" It has been adhering to the principle of "creating beauty and serving the society; respecting people, honoring work, innovation and doing!", insisting on honest and law-abiding operation, striving for innovation and development, and promoting the construction of honesty and empowering quality development. Winning the titles of "2023 Honest Model Enterprise" and "Caring Enterprise" is not only a recognition and affirmation of Acme's credit construction achievements, but also a kind of encouragement. In the future development, Acme will be inspired by this, continue to adhere to the integrity-based, law-based management, and further promote the integrity of the construction, and further maintain a good integrity brand and integrity image, to fulfill the integrity of the social responsibility of the business, and strive to achieve the company's various developments, to promote the integrity of the region, the industry to make new contributions to the construction. Further adhere to the charitable matters, for the community's charitable matters to contribute their own modest strength. Further establish a good corporate brand image, make the enterprise bigger and stronger, and strive for local economic and social development.
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