|Material:||Stainless Steel 304 / 316||Application:||Vessel Ultrasonic Bath|
|Tank Capacity:||60L||Industry:||Vessel Cleaning|
diesel particulate filter cleaning equipment,
dpf filter cleaning machine
Vessel Marine Industry Ultrasonic Bath 60L Length Of 600mm For Mechanical Part, Fuel Oil Filters
We use a unique and effective method that cleans and restores filters back to their full potential. Our environmentally friendly solutions combined with highly efficient ultrasonic energy loosens and removes contamination that is otherwise impossible to move using conventional methods. This process provides you with a major increase in filter life and substantial cost savings. We can manufacture, install, commission and maintain a cleaning system for you or clean them for you at our Sunshine Coast workshop.The Ultrasonic Advantage
Restores filters to full capacity
Removes almost all types of contaminants
Ideal for paper, stainless steel, ceramic and sintered metal filters
Cost saving and environmentally friendly
How does ultrasonic filter cleaning work?
Don’t replace filters when they become clogged with dirt, grease or other contaminants; ultrasonic cleaners can restore many types of filters to look and function like new. Ultrasonic parts washers are particularly effective for filters made of metal or plastic mesh; the gentle yet powerful process is much less damaging than traditional cleaning methods that use a brush and high-velocity chemical cleaning solutions. Ultrasonic cleaners use water based solutions that won’t damage filters yet reach every crack and crevice for the best possible clean. Ultrasonic cleaning uses a process called cavitation where microscopic bubbles form from ultrasonic waves, then implode on the part’s components; thereby vigorously yet gently scrubbing and cleaning surfaces and crevices. No matter how stubborn the build-up, your filters will be restored to full working capacity.
DPF Cleaning Machine with CE Ceramic Car DPF Ultrasound Cleaner Without Damage The Filter
We know that your reputation depends on cleaning filters effectively and efficiently. Ultrasonics International can help you choose the right kind of ultrasonic cleaner, training and support that you need for your business needs.
For more than two decades, Ultrasonics International has helped businesses improve profitability by providing their clients with ultrasonic cleaning equipment that feature the latest advancements in wave sweep technology. Our ultrasonic cleaning equipment has a reputation for reliability and longevity. Utilizing the proper ultrasonic cleaning equipment saves money and improves cleaning processes. Cleaning results will be measurably better and less time will be required to complete the cleaning process. Production numbers go up and labor hours go down dramatically because multiple parts can be addressed simultaneously.
How to Clean Filters with Ultrasonic Energy
Cleaning filters may be more cost effective than replacing
When filters – whether for air, water, oil, cooking range grease or other contaminants – become dirty an ultrasonic filter cleaner could be a very practical alternative to the cost of replacing them, especially for businesses that require frequent filter replacement. Granted, some types of filters do not lend themselves to refurbishing in filter cleaning equipment. Typically these are made out of fiber that traps particles so effectively that ultrasonic cleaning is impractical. In such cases the best choice may be discarding and replacing.
More suited for refurbishing in an ultrasonic filter cleaner are filters fabricated of metal or plastic mesh that capture and hold contaminants. An ultrasonic parts washer can be much more effective and less damaging than using a brush or high-velocity water sprays that no matter how diligently applied are not able to access all filters surfaces and may in fact damage the filter. Moreover an ultrasonic filter cleaner will cut filter cleaning time to minutes compared to the time required for manually cleaning filters.
Ultrasonic cleaning is a technology that uses high frequency sound waves (ultrasonic: above the range of human hearing) to agitate an aqueous or organic medium (cleaning chemistry) that in turn acts on contaminations adhering to substrates like metals, plastics, glass, rubber and ceramics. Contaminants can be dust, dirty, oil, pigments, grease, polishing compounds, flux agents, fingerprints, soot wax and mold release agents, biological soil like blood, and so on
Ultrasonic cleaning can be used for many applications, including plastic parts, bearing, bolts, rubber parts, internal parts, plastic injection molds, transmission parts, and final cleaning of all engine parts prior to assembly, the versatility of ultrasonic cleaning machine make them the perfect choice for automotive, medical, pharmaceutical, aerospace, engineering and many other industries
Ultrasonic Bath 60L
|Model||T-18S (digital timer&heater, Power adjustable)|
|Tank size||500×350×350mm (LxWxH)|
|Unit size||640×500×570cm (LxWxH)|
|Packaging size||740x600x670mm (wooden case)|
|Ultrasonic power||360~900W adjustable|
|Power supply||AC110~130V, AC 220~240V, 50/60 Hz|
|Tank material||SUS304, 2mm thickness|
|Shell Material||SUS304, 1mm thickness|
|Others||With drainage, basket, lid|
|N.W./ G.W.||54KG/ 75KG|
|Warranty||1 year& tech support for life|
Ultrasonics efficiently removes:
Ultrasonics can clean a wide range of filters including:
Benefits of ultrasonics for filters:
Fllter Ultrasonic Cleaner
Features of the machine:
• Low maintainence machine
• Heavy duty cleaning systems
• Chemical friendly- SS Rust proof body
• Industrial guage farication, build to last
• One year warrenty on any manufacturing defect
• Completely customized to suit the cleaning requirement
• Less human interfearance and less scope of error
• Accurate and uniform cleaning everytime
Q - Will sonics in a rinse tank w/o soap continue to remove embedded debris?
Absolutely. While detergents aid in the formation of the bubble, cavitation is still very effective in plain water or demineralized water. Where there is cavitation there can still be cleaning.
Q - Are there rules for racking parts- material, coating, or part orientation?
Yes. Never put the parts on the bottom of an ultrasonic tank. You will prevent the correct movement of the diaphragm and interfere with the creation of ultrasonic energy. You can also subject the parts to damage. Parts should be racked in a basket or work holder designed to handle your specific part. This is very important in high end cleaning systems where you want the cleanest part possible. You should always use a stainless steel basket, as softer materials will absorb the ultrasonic energy. Never use plastic or other soft materials. If your part is easily damaged or scratched, stainless steel racks with Nylobond or Teflon coatings are available. Parts should be arranged in a single layer, this gives the cleaning fluid an opportunity to circulate and remove particulate from the immediate area of the part. When removing the parts from the cleaning solution a single layer prevents the upper parts from shedding particles on the lower parts. Never put the parts on the bottom of an ultrasonic tank. This is like putting your thumb on a speaker diaphragm in a radio. You will prevent the correct movement of the diaphragm [bottom or side of the tank] and interfere with the creation of ultrasonic energy.
Operating an Ultrasonic Filter Cleaner System
Ultrasonic cleaners are available in numerous sizes based on the capacity of the cleaning solution tank, and can range from tabletop models to industrial-sized floor models. Regardless of size they are equipped with ultrasonic generators that excite tank-mounted transducers that create millions of microscopic bubbles in the cleaning solution. These implode on contact with the filters being cleaned to blast away contaminants from any surface wetted by the ultrasonic cleaning solution. Depending on models, ultrasonic filter cleaning equipment such as available have timers, temperature controllers, sweep and degas options. Rinse stations and drying stations are also available for assembly line filter cleaning.
Here’s a simplified series of operation steps for ultrasonic filter cleaning equipment. Modifications can be made based on specific filter cleaning requirements.
Contact Person: AGSONIC